Sankha's Profile
Age: 52 Years
Location: Town- Jalpaiguri, West Bengal, India
Highest Education: Diploma
Year of Graduation: 1979
Specialization: Mechanical
College: Jalpaiguri Govt. Polytechnic Institute
Location: Town- Jalpaiguri, West Bengal, India
Highest Education: Diploma
Year of Graduation: 1979
Specialization: Mechanical
College: Jalpaiguri Govt. Polytechnic Institute
Looking For : Collaborators
VENTURE CAPITALIST FOR FOLLOWING TWO INNOVATIONS:
A) LIGHT DUTY VARIABLE DISPLACEMENT COMPRESSOR FOR CAR AIR CONDITIONING
(Indian Patent Application No- 613/KOL/2009 dated 13/04/2009)
For car air conditioning, engine power requirements for variable displacement compressor is less than fixed displacement compressor as flow of refrigerant can be varied as per cooling demands. So, it will save automotive fuel and environment.
The mechanism of newly designed variable displacement compressor is less complicated than other compressors of this category and cheap as well.
PRESENT STATUS
Detailed engineering design is completed. Patent has been filled in India. Prototype will be shortly available by the use of fund recently granted by Dept. of Scientific & Industrial Research, Govt. of India, through Technopreneur Promotion Programme.
MARKET
Yet this type of compressor not manufactured in our country so, it is expected that the product will capture a wide market in India. Besides of India, marketing of this product will be expected in developed countries where use of variable displacement compressor in car air conditioner is a common practice.
MAJOR SUPPORTS REQUIRED
1. Marketing support.
2. Financial support for mass production
COMMON PROCESS OF MASS PRODUCTION:
Components will be manufactured mainly through machining, casting and drop forging processes. Components will be made from carbon steel and thereafter will be heat-treated. At final stage, chrome plating will be done both for surface hardening and smooth bright finished surface. Few components will be arranged from outsource by placing order.
1. Compressor Cylinders: Cast compressor cylinders and cylinder heads will be manufactured by molding process. Thereafter stainless steel liner will be pressed inside of cylinder.
2. Pistons and Piston Rods: Drop forged.
3. Compressor Inlet and Discharge Valves: To arrange from outsource.
4. Driving Disc: Through machining by lathe, thereafter heat treatment operation required and at last stage both surface hardening and surface finishing will be done by chromium plating. Seating grooves will be arranged in the disc to insert seats for ball end of piston rods and ball end of central column.
5. Driving Arm: Drop forged.
6. Driveshaft: Drop forged.
7. Pressure and Guide Rolls: Drop forged.
8. Central Column: Drop forged.
9. Control Link: Drop forged.
10. Control Sleeve: Drop forged.
11. Stroke Control Disc: Will be produced by lathe machine. Threaded tapped holes are to be formed in attached bar portion to provide servo piston rod attachment. Heat treatment and chrome finishing will be required thereafter.
12. Link Pins and Bushes: To manage from outsource.
13. Base Plate: Through machining process in lathe. Thereafter will be heat treated and chrome plated.
14. Compressor Casing: To be fabricated from 0.3cm thick stainless steel sheet by shear cutting, bending and welding. Casing is fitted with pump base plate by flange joint. Sleeve bearing halves are enclosed the driveshaft just below the shaft coupling.
BUDGET:
Land and Building: Rs.30Lakhs
Machineries and Equipments: 3Crores
(CNC Lathe- 1No, Sensitive Drilling Machine- 2Nos, Precision Grinder- 2Nos, Press Forging Machine with a Set of Dyes, Electroplating Plant and Surface Finishing Machines, Gas Welding Equipment- 2Set, special Zigs and Fixtures, Precision measuring Instruments)
Salary of Engineers, Technicians, and Labours (per month): 4Lakhs
(One Chief Engineer, experienced retired Engineer is preferred- Rs.60000. Two Production Engineers- 30000 x 2 = Rs.60000. One Sales Manager- Rs.40000. Two Sales Assistants- Rs.15000 x 2 = Rs.30000. Technicians, 15 heads- Rs.10000 x 15 = 150000. Two Ofice Staff- Rs.7500 x 2 = 15000. Ten No Labours- Rs.4500 x 10 = 45000)
Raw Material (per month): 20Lakhs for 1000 compressors.
Utility and other Expanses: Rs.3Lakhs
Working Capital (per months): 28Lakhs
Total Capital Investment (working capital for 3months basis): 4Crores 14Lakhs.
Cost of Production (per month): 33Lakhs 64 Thousands
(Considering bank interest @ 12%
and depreciation on Machinery
@ 10% per annum)
Total Sales (per annum): 5Crores 40Lakhs for 12000 compressors @Rs.4500 as ex-factory price (maximum retail price in the market will be considered as Rs.6000).
Profitability (per annum): Total sales – Production cost = 13632000
Break-even analysis:
(Annual fixed cost x 100) / (Annual fixed cost + Profit per annum)
Annual fixed cost: Rs.9888000
(12% Bank interest
+10% depreciation on Machineries
+ 40% on Salaries)
B.E.P- 42%
B) REGENERATIVE BRAKE SYSTEM OF BICYCLE
(Indian Patent Application No- 1205 / KOL / 2007)
In the mechanism, kinetic energy of the bicycle is captured during braking and this stored energy is released either just after braking later as desired by the rider to move the bicycle forward.
Proposed system is designed for rear brake. Stopping distance of 90kg weight bicycle is selected 2.5mts at a speed of 12kmph by the application of rear brake.
The new design is most compact with minimum essential components, more convenient and user’s friendly than other existing designs. In this new mechanism, it is possible to retain the stored energy in springs even after release of brake when rider wants to keep the bicycle in rest position after braking. Later he can use this stored energy when he again wants to start cycling. This necessary provision is not arranged in other existing regenerative brake systems.
PRESENT STATUS
Detailed engineering design is completed of this innovation. Patent application is filled (Indian Patent Application No- 1205 / KOL / 2007).
MARKET
A wide market is expected as the mechanism will relieve the rider from strenuous effort to be frequently applied presently to accelerate the bicycle after braking operation. The most favorable situation is that, yet bicycle manufacturers in our country are not manufacturing bicycle with regenerative brake mechanism. Besides of our India, China may be the biggest buyer of this bicycle equipped with new brake system because, people of china are the highest user of bicycle in the world.
MAJOR SUPPOTS REQUIRED
1. Prototype development.
2. Testing of developed product.
3. Financial support for mass production.
4. Marketing support.
COMMON PROCESS OF MASS PRODUCTION:
During mass production, most of the components of bicycle readily available in market are to be procured. Some components are to be manufactured from different manufactures by placing orders. Thereafter, in own manufacturing cum assembly unit, some other components will be manufactured. Besides, in own assembly workshop, necessary change, alternation and modifications of few components of the conventional bicycle are to be completed to convert a typical bicycle brake system into regenerative brake system.
BUDGET
Land and Building: Rs.30Lakhs
Machineries and Equipments: 3Crores (Cost of prototype formation and tests are included under this head).
(CNC Lathe- 1No, Sensitive Drilling Machine- 2Nos, Precision Grinder- 2Nos, Press Forging Machine with a Set of Dyes, Electroplating Plant and Surface Finishing Machines, Gas Welding Equipment- 2Set, special Zigs and Fixtures, Precision measuring Instruments)
Salary of Engineers, Technicians and Labours (per month): 4Lakhs
(One Chief Engineer, experienced retired Engineer is preferred- Rs.60000. Two Production Engineers- 30000 x 2 = Rs.60000. One Sales Manager- Rs.40000. Two Sales Assistants- Rs.15000 x 2 = Rs.30000. Technicians, 15 heads- Rs.10000 x 15 = 150000. Two Ofice Staff- Rs.7500 x 2 = 15000. Ten No Labours- Rs.4500 x 10 = 45000)
Raw Material (per month): 22Lakhs 50Thousands for 1500 bicycle.
Utility and other Expanses: Rs.2.5Lakhs
Working Capital (per months): 30Lakhs 50Thousands.
Total Capital Investment: 4Crores 21Lakhs 50Thousands.
(working capital for 3months basis)
Cost of Production (per month): 37Lakhs 22Thosand.
(Considering Interest on Capital @ 12%
and Depreciation on Machinery @ 10%)
Total Sales (per annum): 5Crores 76Lakhs for 18000 bicycles @Rs.3200 as ex-factory price (MRP in the market will be considered as Rs.4200).
Profitability (per annum): Total sales – Production cost = 12936000
Break-even analysis:
(Annual fixed cost x 100) / (Annual fixed cost + Profit per annum)
Annual fixed cost: Rs.9978000
(12% Bank interest
+10% depreciation on Machineries
+ 40% on Salaries)
B.E.P- 43.5%
A) LIGHT DUTY VARIABLE DISPLACEMENT COMPRESSOR FOR CAR AIR CONDITIONING
(Indian Patent Application No- 613/KOL/2009 dated 13/04/2009)
For car air conditioning, engine power requirements for variable displacement compressor is less than fixed displacement compressor as flow of refrigerant can be varied as per cooling demands. So, it will save automotive fuel and environment.
The mechanism of newly designed variable displacement compressor is less complicated than other compressors of this category and cheap as well.
PRESENT STATUS
Detailed engineering design is completed. Patent has been filled in India. Prototype will be shortly available by the use of fund recently granted by Dept. of Scientific & Industrial Research, Govt. of India, through Technopreneur Promotion Programme.
MARKET
Yet this type of compressor not manufactured in our country so, it is expected that the product will capture a wide market in India. Besides of India, marketing of this product will be expected in developed countries where use of variable displacement compressor in car air conditioner is a common practice.
MAJOR SUPPORTS REQUIRED
1. Marketing support.
2. Financial support for mass production
COMMON PROCESS OF MASS PRODUCTION:
Components will be manufactured mainly through machining, casting and drop forging processes. Components will be made from carbon steel and thereafter will be heat-treated. At final stage, chrome plating will be done both for surface hardening and smooth bright finished surface. Few components will be arranged from outsource by placing order.
1. Compressor Cylinders: Cast compressor cylinders and cylinder heads will be manufactured by molding process. Thereafter stainless steel liner will be pressed inside of cylinder.
2. Pistons and Piston Rods: Drop forged.
3. Compressor Inlet and Discharge Valves: To arrange from outsource.
4. Driving Disc: Through machining by lathe, thereafter heat treatment operation required and at last stage both surface hardening and surface finishing will be done by chromium plating. Seating grooves will be arranged in the disc to insert seats for ball end of piston rods and ball end of central column.
5. Driving Arm: Drop forged.
6. Driveshaft: Drop forged.
7. Pressure and Guide Rolls: Drop forged.
8. Central Column: Drop forged.
9. Control Link: Drop forged.
10. Control Sleeve: Drop forged.
11. Stroke Control Disc: Will be produced by lathe machine. Threaded tapped holes are to be formed in attached bar portion to provide servo piston rod attachment. Heat treatment and chrome finishing will be required thereafter.
12. Link Pins and Bushes: To manage from outsource.
13. Base Plate: Through machining process in lathe. Thereafter will be heat treated and chrome plated.
14. Compressor Casing: To be fabricated from 0.3cm thick stainless steel sheet by shear cutting, bending and welding. Casing is fitted with pump base plate by flange joint. Sleeve bearing halves are enclosed the driveshaft just below the shaft coupling.
BUDGET:
Land and Building: Rs.30Lakhs
Machineries and Equipments: 3Crores
(CNC Lathe- 1No, Sensitive Drilling Machine- 2Nos, Precision Grinder- 2Nos, Press Forging Machine with a Set of Dyes, Electroplating Plant and Surface Finishing Machines, Gas Welding Equipment- 2Set, special Zigs and Fixtures, Precision measuring Instruments)
Salary of Engineers, Technicians, and Labours (per month): 4Lakhs
(One Chief Engineer, experienced retired Engineer is preferred- Rs.60000. Two Production Engineers- 30000 x 2 = Rs.60000. One Sales Manager- Rs.40000. Two Sales Assistants- Rs.15000 x 2 = Rs.30000. Technicians, 15 heads- Rs.10000 x 15 = 150000. Two Ofice Staff- Rs.7500 x 2 = 15000. Ten No Labours- Rs.4500 x 10 = 45000)
Raw Material (per month): 20Lakhs for 1000 compressors.
Utility and other Expanses: Rs.3Lakhs
Working Capital (per months): 28Lakhs
Total Capital Investment (working capital for 3months basis): 4Crores 14Lakhs.
Cost of Production (per month): 33Lakhs 64 Thousands
(Considering bank interest @ 12%
and depreciation on Machinery
@ 10% per annum)
Total Sales (per annum): 5Crores 40Lakhs for 12000 compressors @Rs.4500 as ex-factory price (maximum retail price in the market will be considered as Rs.6000).
Profitability (per annum): Total sales – Production cost = 13632000
Break-even analysis:
(Annual fixed cost x 100) / (Annual fixed cost + Profit per annum)
Annual fixed cost: Rs.9888000
(12% Bank interest
+10% depreciation on Machineries
+ 40% on Salaries)
B.E.P- 42%
B) REGENERATIVE BRAKE SYSTEM OF BICYCLE
(Indian Patent Application No- 1205 / KOL / 2007)
In the mechanism, kinetic energy of the bicycle is captured during braking and this stored energy is released either just after braking later as desired by the rider to move the bicycle forward.
Proposed system is designed for rear brake. Stopping distance of 90kg weight bicycle is selected 2.5mts at a speed of 12kmph by the application of rear brake.
The new design is most compact with minimum essential components, more convenient and user’s friendly than other existing designs. In this new mechanism, it is possible to retain the stored energy in springs even after release of brake when rider wants to keep the bicycle in rest position after braking. Later he can use this stored energy when he again wants to start cycling. This necessary provision is not arranged in other existing regenerative brake systems.
PRESENT STATUS
Detailed engineering design is completed of this innovation. Patent application is filled (Indian Patent Application No- 1205 / KOL / 2007).
MARKET
A wide market is expected as the mechanism will relieve the rider from strenuous effort to be frequently applied presently to accelerate the bicycle after braking operation. The most favorable situation is that, yet bicycle manufacturers in our country are not manufacturing bicycle with regenerative brake mechanism. Besides of our India, China may be the biggest buyer of this bicycle equipped with new brake system because, people of china are the highest user of bicycle in the world.
MAJOR SUPPOTS REQUIRED
1. Prototype development.
2. Testing of developed product.
3. Financial support for mass production.
4. Marketing support.
COMMON PROCESS OF MASS PRODUCTION:
During mass production, most of the components of bicycle readily available in market are to be procured. Some components are to be manufactured from different manufactures by placing orders. Thereafter, in own manufacturing cum assembly unit, some other components will be manufactured. Besides, in own assembly workshop, necessary change, alternation and modifications of few components of the conventional bicycle are to be completed to convert a typical bicycle brake system into regenerative brake system.
BUDGET
Land and Building: Rs.30Lakhs
Machineries and Equipments: 3Crores (Cost of prototype formation and tests are included under this head).
(CNC Lathe- 1No, Sensitive Drilling Machine- 2Nos, Precision Grinder- 2Nos, Press Forging Machine with a Set of Dyes, Electroplating Plant and Surface Finishing Machines, Gas Welding Equipment- 2Set, special Zigs and Fixtures, Precision measuring Instruments)
Salary of Engineers, Technicians and Labours (per month): 4Lakhs
(One Chief Engineer, experienced retired Engineer is preferred- Rs.60000. Two Production Engineers- 30000 x 2 = Rs.60000. One Sales Manager- Rs.40000. Two Sales Assistants- Rs.15000 x 2 = Rs.30000. Technicians, 15 heads- Rs.10000 x 15 = 150000. Two Ofice Staff- Rs.7500 x 2 = 15000. Ten No Labours- Rs.4500 x 10 = 45000)
Raw Material (per month): 22Lakhs 50Thousands for 1500 bicycle.
Utility and other Expanses: Rs.2.5Lakhs
Working Capital (per months): 30Lakhs 50Thousands.
Total Capital Investment: 4Crores 21Lakhs 50Thousands.
(working capital for 3months basis)
Cost of Production (per month): 37Lakhs 22Thosand.
(Considering Interest on Capital @ 12%
and Depreciation on Machinery @ 10%)
Total Sales (per annum): 5Crores 76Lakhs for 18000 bicycles @Rs.3200 as ex-factory price (MRP in the market will be considered as Rs.4200).
Profitability (per annum): Total sales – Production cost = 12936000
Break-even analysis:
(Annual fixed cost x 100) / (Annual fixed cost + Profit per annum)
Annual fixed cost: Rs.9978000
(12% Bank interest
+10% depreciation on Machineries
+ 40% on Salaries)
B.E.P- 43.5%
Academic, Professional, Skills
DSIR (Govt. of India) supported Innovator.
Two patents are pending in India.
Innovated Inclined Box Type Solar Cooker and Suspended Box Solar Oven.
Presented numbers of innovation based paper in different seminars and Conferences of International and National level.
Especially interested on renewable energy technologies.
Two patents are pending in India.
Innovated Inclined Box Type Solar Cooker and Suspended Box Solar Oven.
Presented numbers of innovation based paper in different seminars and Conferences of International and National level.
Especially interested on renewable energy technologies.
Dossier
 |
REGENERATIVE BRAKE SYSTEM OF BICYCLE ((Indian Patent Application No- 1205 / KOL / 2007) In the mechanism, kinetic energy of the bicycle is captured during braking and this stored energy is released either just after braking later as desir... more» |
 |
LIGHT DUTY VARIABLE DISPLACEMENT COMPRESSOR (Indian Patent Application No- 613/KOL/2009 Dated 13/04/2009) For car air conditioning, engine power requirements for variable displacement compressor is less than fixed displacement compressor as flow of refrige... more» |